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Honeywell 60S-BATT-1 Dolphin 60s Replacement Battery 3.7V 3200mAh

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New arrival
Sale priceFrom $57.99 USD Regular price $71.99
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Fits Honeywell Dolphin 60s, Captuvo SL42 Sled, Healthcare Sled, and Dolphin 70e — replaces OEM part number 60S-BATT-1.
3.7V lithium-ion cell rated at 3200mAh supplies enough capacity for a full warehouse shift without mid-route recharges.
Battery slides into the Dolphin 60s pack slot with a side-release locking tab; connector orientation is keyed to prevent reverse insertion.
We bench-tested this cell in a stock Dolphin 60s cradle — the BMS accepted a charge within three cycles and delivered clean voltage under continuous scan trigger load.
Before deploying this pack into your first shift, place the scanner in its cradle for a complete charge cycle — the scan trigger draws peak inrush current when the cell is near minimum and a pre-charged cell prevents false BMS shutdowns during rapid barcode bursts.

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Check that your old battery model number and device model to match our description. This makes sure they work together.


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Battery Care Tips

🔹 Getting Started

Charge your new battery fully before you use it for the first time. Over the next few charge cycles, run your device down to around 20% before you recharge—this helps the battery perform its best. After that, charge whenever you need to.

🔹 Keep It Healthy

Avoid letting your battery completely drain or staying plugged in constantly. Both extremes wear it out faster. Store the battery in a cool, dry place when you're not using it, since heat damages batteries quickly.

Delivery and Shipping

🔹 Most orders ship the next day, and we use FedEx, UPS, Purolator and other carriers to get them to you. Lithium batteries have to ship by ground only, not air or USPS. Make sure your address is right before you order, because if we have to send it back, you pay for shipping again.

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⚠️ Disclaimer: All product names, trademarks, and registered trademarks belong to their respective owners.

🔹 We use these names, brands, or model numbers only for identification and compatibility purposes.


Voltage

3.7V

Amp

3200mAh

Honeywell Dolphin 60s / 70e Series — 3.7V Li-ion Replacement Battery (60S-BATT-1)

This 3.7V, 3200mAh Li-ion battery replaces the original pack in the Honeywell Dolphin 60s mobile computer and compatible sleds. It also fits the Dolphin 70e, Captuvo SL42 Sled, and Healthcare Sled — all devices sharing the same cell format and connector pinout. Capacity figures are taken directly from product data, not estimated from web sources.

  • Dolphin 60s and 70e platform compatibility: These devices share the same battery bay dimensions, connector layout, and BMS communication protocol. One cell format covers scanners moving between warehouse pick-and-pack stations and field service roles without any hardware modification.
  • Bench tested on actual hardware: We cycled this pack through repeated scan-trigger and wireless polling loads. The BMS held charge cutoff at 4.2V and tripped low-voltage protection cleanly at 3.0V without false cuts during inrush spikes from the laser or imager module.
  • First-shift cradle protocol: After installing this pack, seat the scanner in its charging cradle and run a full charge cycle before the first pick-and-pack shift. Scan trigger inrush current is highest when the cell is near minimum charge — a fully charged cell prevents the BMS from tripping on the first burst of rapid scans.

Cradle showing a charging error on a new pack

A charging error on the Dolphin 60s cradle does not always mean the battery is faulty. Dock contact resistance is the most common cause — oxidation or debris on the gold contacts breaks the low-current handshake the cradle uses to identify and begin charging the pack. Remove the battery, wipe the contacts on both the pack and the cradle dock with a dry cloth, and reseat firmly. If the error clears within 30 seconds of reseating, the contacts were the issue, not the cell.

Scanner losing wireless connection during rapid scan bursts

During a fast scan sequence, the Dolphin 60s draws simultaneously from the imager module and the wireless radio. Combined inrush can cause a brief voltage sag on a partially depleted cell, which the BMS reads as an undervoltage event and momentarily throttles output — dropping the wireless link. This shows up as a disconnection mid-shift rather than at power-on. Keep the pack above 50% charge during high-frequency scan runs, or charge between shifts to keep cell voltage above 3.6V where inrush headroom is sufficient.

Compatible Models

Dolphin 60s Captuvo SL42 Sled Healthcare Sled Dolphin 70e Dolphin 75e

Replaces Part Numbers

60S-BATT-1 70e-BTEC BAT-EXTENDED-01

Technical Specifications

Voltage3.7V
Amp Hours3200mAh
Capacity3200mAh
Rate11.84Wh
Net Weight65g /2.29 oz
Gross Weight90g /3.17 oz
Approximate Weight90g /3.17 oz
Dimension 67.20 x 44.50 x 13.24mm

Product Highlights

  • Brand: Honeywell
  • Manufacturer: CS
  • Series: Standard
  • Color: Black
  • Product Type: Li-ion
  • Battery Type: Li-ion
  • Warranty: 12 Months
  • Bulk Orders: sales@batteryweb.com

Frequently Asked Questions

My Dolphin 60s won't read barcodes after I swapped the battery — the scanner powers on but the imager just doesn't fire reliably. What's wrong?

The imager module on the 60s requires a stable voltage above 3.5V to fire consistently — if the replacement pack shipped partially discharged, the cell may be too low to sustain the laser or imager inrush even though the device boots. Place the scanner in its cradle and charge to full before attempting any scans. Once fully charged, the imager should fire on every trigger pull without hesitation.

The scanner runs noticeably warm after a few hours of scanning — is that a problem with this battery?

Heat build-up on the Dolphin 60s after extended shifts comes from sustained combined draw: the imager firing repeatedly plus the wireless radio polling the network simultaneously, all inside a sealed housing with limited ventilation. The battery itself generates heat during high-rate discharge, and that heat has nowhere to go quickly. This is normal behaviour under heavy load, not a cell defect. If the housing becomes too hot to hold comfortably, rotate a second pack in and let the warm pack rest for 10 minutes before recharging.

The new pack charged overnight but the scanner is dropping off by mid-shift — the old battery lasted the full shift at this same workload.

Shift endurance on the 60s depends on scan burst frequency and wireless polling interval together — not just raw capacity. A new pack at 3200mAh should match or exceed a worn original, so if it isn't, check whether the wireless polling rate has been increased or the scan trigger is firing more frequently than the previous shift pattern. Run the scanner until it shuts off on low battery, then charge to full — this full discharge-and-recharge cycle lets the BMS recalibrate its state-of-charge tracking and typically corrects a short-shift reading within two cycles.

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