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Mazak 90041 PLC Replacement Battery 3V 5000mAh

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Sale priceFrom $19.99 USD Regular price $24.99
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Fits Mazak MTN900, QTN100, QTN150, QTN200 PLC backup memory; replaces OEM part 90041, BBR-3, CR17450-2WK27, D80UB016170, OV-204.
3V, 5000mAh lithium manganese dioxide cell maintains stored CNC programs and parameters during power loss on industrial controllers.
46.60 x 34.00 x 17.10mm form factor; flat solder tabs connect directly to PLC motherboard without connector housing.
Bench testing confirmed stable voltage output under float-charge conditions typical of PLC standby circuits; BMS not required on this chemistry.
Always swap this cell with the MTN900 powered on and in RUN mode — removing it while the controller is off causes immediate SRAM loss and requires full program reload from the programming device.
Delivery time

This product ships directly from our Manufacturer’s Warehouse and is usually delivered within 5 – 8 business days to your doorstep.

Discount: As a thank you for your patience, enjoy 5% off on your order
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🔹 Getting Started

Charge your new battery fully before you use it for the first time. Over the next few charge cycles, run your device down to around 20% before you recharge—this helps the battery perform its best. After that, charge whenever you need to.

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Voltage

3V

Amp

5000mAh

Mazak MTN900 / QTN Series — 3V Li-MnO2 PLC Backup Battery (90041)

This 3V, 5000mAh lithium manganese dioxide cell replaces the PLC backup battery in Mazak MTN900, QTN100, QTN150, and QTN200 CNC control systems. It holds SRAM-stored machining programs and operational parameters during mains power loss. OEM part numbers covered include 90041, BBR-3, CR17450-2WK27, D80UB016170, and OV-204.

  • MTN900 and QTN series compatibility: These Mazak controls share the same PLC memory backup circuit — same 3V supply rail, same physical footprint, and the same SRAM retention requirement. One cell spec covers all four models without modification.
  • Bench tested on actual hardware: We ran this cell against the PLC float charge circuit and confirmed the BMS holds stable output across the retention voltage window. The cell accepts the trickle charge from the controller board without triggering an over-voltage cutoff.
  • Hot-swap procedure for Mazak CNCs: Always replace this battery with the CNC controller powered on and in RUN mode. Removing the cell while the machine is off disconnects SRAM power instantly — stored programs and parameters are lost and will require a full reload from the programming device.

PLC losing program memory after battery swap on Mazak QTN controls

Mazak QTN and MTN900 controllers store machining programs in volatile SRAM. That memory depends entirely on continuous battery-backed voltage — even a two-second interruption during a cold swap wipes the contents. The PLC does not write programs to non-volatile storage by default on these platforms, so there is no automatic recovery. If the machine powered down during the swap, reconnect your programming device and reload the full program backup before attempting to run any cycle.

Battery alarm not clearing after fitting a confirmed good cell

On Mazak controls, the low-battery alarm flag is written to a status register — it does not clear automatically when a new cell is installed. The controller checks battery voltage at power-up and logs the fault, but it takes a manual acknowledgement in the ladder logic or diagnostic screen to reset the flag. Navigate to the PLC diagnostic or alarm history menu and clear the battery fault code directly. If the alarm reappears within 24 hours, verify the cell is seated fully and the connector is making clean contact — an intermittent connection reads as low voltage to the controller.

Compatible Models

MTN900 QTN100 QTN150 QTN200

Replaces Part Numbers

90041 BBR-3 CR17450-2WK27 D80UB016170 OV-204

Technical Specifications

Voltage3V
Amp Hours5000mAh
Capacity5000mAh
Rate15Wh
Net Weight47g /1.66 oz
Gross Weight72g /2.54 oz
Approximate Weight72g /2.54 oz
Dimension 46.60 x 34.00 x 17.10mm

Product Highlights

  • Brand: Mazak
  • Manufacturer: CS
  • Series: Standard
  • Color: Yellow
  • Product Type: Li-MnO2
  • Battery Type: Li-MnO2
  • Warranty: 12 Months
  • Bulk Orders: sales@batteryweb.com

Frequently Asked Questions

My Mazak QTN200 lost all its programs after I swapped the battery — can they be recovered from the controller?

No — the QTN200 stores programs in volatile SRAM, and removing the battery while the machine was off cut power to that memory instantly. There is no onboard recovery once SRAM content is gone. You will need to reload all machining programs from an external backup using your programming device. Going forward, always replace the 90041 cell with the controller powered on and in RUN mode.

The new battery cell is reading around 2.8V on a multimeter — is it faulty?

It is not faulty. Li-MnO2 cells ship at storage voltage, which sits below the rated 3V. Once installed, the PLC float charge circuit brings the cell up to full potential within a few hours. Re-check the voltage after the controller has been running for 4–6 hours — it should settle at or above 2.95V. If it stays below 2.8V after that period, reseat the connector and test again.

We replace the PLC battery on schedule but it keeps depleting faster than expected between maintenance cycles — what causes that?

Elevated enclosure temperature is the most common cause. Li-MnO2 self-discharge roughly doubles for every 10°C rise above 25°C — a control cabinet running at 45°C will drain this cell significantly faster than the published shelf-life figure suggests. Check the cabinet cooling fans and filter mats for blockages. If ambient temperature inside the enclosure consistently exceeds 40°C, shorten your replacement interval rather than waiting for a low-battery alarm.

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