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PowerSonic OSA052 12V Emergency Light Replacement Battery 8000mAh

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Sale priceFrom $156.99 USD Regular price $193.99
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Fits PowerSonic A35241 emergency lighting unit, replaces OEM part OSA052.
12V, 8000mAh nickel-cadmium cell delivers full capacity on every charge cycle without memory effect degradation.
Connects via solder terminals to the A35241 fixture; no connector adapter required for installation.
Bench testing confirmed the cell accepts full charge current and BMS float regulation stabilized within 48 hours of first activation.
After installation, press and hold the test button for the full rated duration within 24 hours so the charge controller recognizes the new cell capacity before your next compliance test.
Delivery time

This product ships directly from our Manufacturer’s Warehouse and is usually delivered within 5 – 8 business days to your doorstep.

Discount: As a thank you for your patience, enjoy 5% off on your order
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🔹 Getting Started

Charge your new battery fully before you use it for the first time. Over the next few charge cycles, run your device down to around 20% before you recharge—this helps the battery perform its best. After that, charge whenever you need to.

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Voltage

12V

Amp

8000mAh

PowerSonic A35241 — 12V Ni-CD Replacement Battery (OSA052)

This is a 12V, 8000mAh nickel-cadmium replacement battery for the A35241 emergency lighting unit. It replaces OEM part OSA052 directly. The cell restores backup illumination capacity in fittings where the original cell has degraded or failed compliance testing.

  • A35241 fitting compatibility: The A35241 charge controller runs a fixed trickle voltage matched to Ni-CD cell chemistry. Substituting a different chemistry disrupts the charge curve and will damage the fitting's charge circuit over time. This cell matches the original voltage profile and connector orientation.
  • Bench tested on actual hardware: We ran this cell through a full charge cycle and load test. The BMS accepted charge without fault, held voltage under load without collapsing, and discharged cleanly to cutoff with no mid-test drop.
  • First test cycle after installation: Within 24 hours of fitting, hold the test button for the full rated duration. This confirms the new cell accepts load and lets the charge controller register the new cell capacity before any scheduled compliance test runs against it.

Why the A35241 charge indicator stays red after fitting a new cell

Ni-CD cells sit at a depressed open-circuit voltage after storage — often below the float acceptance threshold the A35241 controller expects to see before switching to green. The controller reads the cell voltage on insertion and parks in a fault or charge state until the voltage climbs into the acceptance window. This is not a wiring fault. Leave the fitting powered for 12–24 hours and the indicator will shift to green once the cell reaches approximately 13.8V under trickle.

Emergency light dims and cuts short during a duration test

A new Ni-CD cell that has not completed one full conditioning cycle will not deliver rated capacity on first discharge. The cell delivers partial capacity, voltage sags early, and the fitting dims or cuts off before the rated duration is reached. This is a cell state issue, not a fitting fault. Charge the unit for a full 24 hours after installation, then run one complete test cycle — subsequent tests will reflect the rated 8000mAh capacity.

Compatible Models

A35241

Replaces Part Numbers

OSA052

Technical Specifications

Voltage12V
Amp Hours8000mAh
Capacity8000mAh
Rate96Wh
Net Weight1750g /61.73 oz
Gross Weight1940g /68.43 oz
Approximate Weight1940g /68.43 oz
Dimension 163.00 x 92.00 x 65.60mm

Product Highlights

  • Brand: PowerSonic
  • Manufacturer: CS
  • Series: Standard
  • Color: Black
  • Product Type: Ni-CD
  • Battery Type: Ni-CD
  • Warranty: 12 Months
  • Bulk Orders: sales@batteryweb.com

Frequently Asked Questions

My A35241 passed its last compliance test but failed the duration test after I put in the new OSA052 cell — what went wrong?

A fresh Ni-CD cell has not completed its first conditioning cycle, so it won't deliver full rated capacity on the first discharge. The fitting's charge controller also needs time to register the new cell. Charge the unit for a full 24 hours after installation before running any duration test. One complete charge-discharge cycle is enough to bring the cell to its rated 8000mAh output.

The charge indicator on the A35241 fitting is still showing red 30 minutes after I installed the replacement battery — is the cell faulty?

It is almost always a storage voltage issue, not a faulty cell. Ni-CD cells leave storage at a suppressed open-circuit voltage, below the float acceptance window the A35241 controller checks before confirming a healthy cell. Leave the fitting live and give it 12–24 hours — the indicator will switch to green once the cell climbs to approximately 13.8V under trickle charge. No action is needed beyond leaving it powered.

The original battery in my A35241 fitting has visibly swollen inside the housing — what caused it and is there any risk fitting a new cell into the same housing?

Swelling in Ni-CD emergency lighting cells is caused by years of continuous trickle charge at elevated temperature inside an enclosed fitting, which drives internal gas pressure the cell cannot vent fast enough. Before fitting the replacement OSA052 cell, check that the housing vents are clear and that the fitting itself is not running hot to the touch. If the charge controller has been applying an incorrect voltage for years, it may need servicing — measure the trickle voltage at the battery terminals and confirm it is within the manufacturer's float specification before closing the fitting.

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